Step #1

Cut top and bottom rails and internal supports as may be needed.

Step #2

Cut pieces of Kerfkore to size of outside circumference. Cut in half so you have two pieces equal to the outside circumference.

Step #3

Laminate surface material to both pieces of Kerfkore so that it overhans all sides. Trim laminate.

Step #4

Use a rigid setting adhesive to adhere a vertical rib on each laminate overhang.

Step #5

Cut rabbet cut into top and bottom of both laminated panels. Also, cut any dado for horizontal support required (Fig. 2).

Step #6

Cut biscuit slots into side ribs and align with opposite half (Fig. 5).

Step #7

Attach laminated Kerfkore panels to top and bottom rails using white flue and occasional pin nails or hot melt glue to temporarily hold in place (Fig. 3).

Step #8

Insert biscuits with white glue and strap two column cover halves in place.