Step #1

Using contact cement, adhere inside laminate to black side of Kerfkore.

Step #2

If using two sided Kerfkore, open kerfs.

Step #3

Position Kerfkore/laminate assembly on form, making sure kerfs are parallel to centerline (Fig. 1), mark door edges, shifting as needed to make sure hinge attachment holes fall as close to the center of a rib as possible.

Step #4

Carefully trim Kerfkore/laminate to correct width and length, allowing for edge trim.

Step #5

Cut piece of laminate 1" larger in length and width than finished door measurement.

Step #6

Spread a moderate coat of white glue on the rib side of Kerfkore and on the back of the facing material. Position facing material so that it overhangs all edges.

Step #7

Use a piece of Kerfkore with a piece of scrap laminate adhered to it and place it over the face laminate being applied to the door. Strap in place with 1 1/2" x 1/2" wood strips positioned under straps. The wood strips will help distribute the laminating pressure evenly to assure proper adhesion and a smooth surface. Allow glue to cure.